Aircraft Flight Control System Market Size, Share & Industry Analysis, By Type (Primary Control Surfaces System and Secondary Control Surfaces System), By Component (Control Surfaces, Actuators, Flight Control Surface Mechanism, Sensors, Cockpit control, and Others), By Platform (Commercial Aircraft (Narrow Body, Wide Body, Regional Jet, and Commercial Helicopter), Military Aircraft (Combat & Multirole, Military Transport Aircraft, and Military Helicopter), Business Jets, and General Aviation Aircraft), and Regional Forecast, 2024–2032

The global aircraft flight control system market size was valued at USD 28.41 billion in 2023 and The market is expected to grow from USD 30.56 billion in 2024 to USD 57.18 billion by 2032, exhibiting a CAGR of 8.14% during the forecast period.

The flight control system aids the pilot in controlling the aircraft precisely. The system comprises the cockpit, flight control surfaces, and the hydraulic-mechanical links and controls. At present, the majority of military and commercial airplanes utilize hydro-mechanical control systems, although newer airplanes incorporate electronic flight control systems or fly by wire technology. The rise in passenger traffic, driven by increasing disposable incomes in developing nations, has led to a higher demand for air travel. Consequently, airlines are increasing their fleets to meet this demand, which is anticipated to drive market growth. Additionally, the increasing need for drones in military missions is expected to boost the market expansion in the projected timeframe.

The COVID-19 pandemic led to a sharp decrease in airplane deliveries as domestic and international airline services were halted. The rise in COVID-19 cases caused a stoppage in both international and domestic travel, resulting in airplanes being unable to fly. The delivery of new aircraft was additionally impacted, creating a massive backlog of supply and decreasing the overall demand for aircraft flight control systems in the market.

Aircraft Flight Control System Market Trends

Emergence of Automated Flight Control Systems to Boost Market Growth

The latest developments in the aircraft flight control systems market are the rise and application of automated flight control systems. These systems aid in minimizing errors and facilitating seamless aircraft movement throughout operation. Aircraft producers and airlines favor this technology due to its precise inputs, which enhance the efficiency of aircraft as a whole. Many Original Equipment Manufacturers (OEMs) have started testing these systems, aware of their potential to transform the flight control systems market. For instance,

• In June 2023, Skyryse, a Flight automation specialist company, launched a comprehensive flight test campaign with its highly automated FlightOS flight control system. The company claims that the system can improve safety and reduce pilot workload for a variety of aircraft, including helicopters, fixed-wing aircraft, and eVTOL aircraft.

These systems utilize advanced algorithms and AI technology to provide precise inputs, thereby enhancing overall aircraft performance. The emergence of automated flight control systems represents a pivotal development in aviation technology and is poised to drive the flight control system market significantly. As demand for efficient and safe air travel continues to rise, the industry faces the challenges posed by automation while adhering to regulatory standards. The future of aviation is likely to see a greater reliance on these advanced systems, shaping both commercial and military aircraft operations.

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Aircraft Flight Control System Market Growth Factors

Growing Demand for High-Performance Aircraft to Propel Market Growth

An increase in the need for advanced planes with reliable flight control systems is a significant factor driving market growth. Major OEMs have delivered aircraft fully equipped with the most up-to-date technology and support systems to enable precise flight control. These systems enhance navigation, promote fuel efficiency, and streamline operations. Multiple airlines are requesting aircraft with minimal expenses, resulting in an increased need for suitable aircraft flight systems equipped with cutting-edge digital technology. Furthermore, the anticipated increase in the use of supersonic and hypersonic aircraft for both military and commercial applications is projected to drive growth in the aircraft flight control surfaces market in the upcoming years.

• For instance, in December 2022, a technology demonstration for Russia's future supersonic passenger plane was planned to enter production in 2023, according to reports in state media. It will be built at the Chaplygin Siberian Institute of Aeronautical Sciences (SibNIA), using MiG-29 fighters as a base.

The aerospace industry is witnessing a robust transformation driven by the demand for high-performance aircraft across various segments, including traditional, hybrid, and fully electric models. This evolution is characterized by technological advancements aimed at improving fuel efficiency, reducing emissions, and meeting the growing needs of both commercial airlines and military operations. As these trends continue, the market is expected to expand significantly over the coming years, reflecting a broader shift toward sustainability in aviation.

Increasing Consumer Demand and Technological Advancements in Aircraft to Propel Market Growth

Changes in customer preferences toward products related to aircraft flight control actuation systems are driving market growth. Urbanization, evolving lifestyles, and rising disposable incomes have boosted the need for advanced solutions in this industry. Consumers are gaining a greater understanding of the advantages of aircraft flight control actuation systems, such as safety, efficiency, and sustainability, contributing to the aircraft flight control system market growth.

• For instance, in October 2022, BAE Systems and Supernal, two major flight control system manufacturers, signed an agreement to design and develop the computer control system for Supernal's Electric Vertical Take-Off and Landing (eVTOL). BAE Systems would support Supernal by helping define the architecture of a lightweight electric flight system for its autonomous aircraft, which will safely and efficiently control the aircraft’s operations during flight.

RESTRAINING FACTORS

Stringent Regulations Surrounding Flight Control Systems to Limit Market Growth

Although aircraft flight control systems offer many benefits, strict regulations pose a significant obstacle to market expansion. Obtaining approval from regulatory authorities for these systems is a lengthy and expensive process, primarily due to safety and operability requirements. Regulatory authorities have become increasingly cautious following the fatal crashes involving the MCAS on Boeing 737 Max 8 planes. As a result of the plane crashes caused by the Maneuvering Characteristics and Augmentation System (MCAS), the procedures have become stricter, which is anticipated to limit market expansion.

While the aircraft flight control systems market remains on an upward trajectory, stringent regulations pose significant hurdles that could restrict growth. Striking a balance between rigorous standards and fostering innovation will be critical in shaping the future of this vital sector in aviation.

Aircraft Flight Control System Market Segmentation Analysis

By Type Analysis

Primary Control Surface System Dominates Due to Enhanced Performance and Improved Handling

Based on type, the market is categorized into primary control surfaces system and secondary control surfaces system.

The primary control surface system accounted for the largest market share in 2023. The system’s main components include the rudder, aileron, and elevator, which control the aircraft's key movements, including yawing and stalling. The primary control system is crucial for steering the aircraft, making it an essential component in all aircraft.

Continuous advancements in the secondary control surface system are anticipated to drive its growth at the highest CAGR during the forecast period. The additional system includes components such as flaps, slats, stabilizers, and spoilers, which support the main surface systems. Technological advancements and upgrades to these components are anticipated to contribute to the segment's growth over the forecast period as companies integrate cutting-edge technologies to improve their functionality.

• For instance, in July 2023, BAE Systems successfully completed a 24-hour flight of its PHASA-35, which climbed to more than 66,000 feet, reaching the stratosphere before making a successful landing.

By Component Analysis

Control Surfaces Segment Leads Owing to High Demand for Aircraft Maneuverability across Commercial and Military Applications

By component, the market is classified into control surfaces, actuators, flight control surface mechanisms, sensors, cockpit control, and others.

The control surfaces segment held the largest aircraft flight control system market share in 2023. Control surfaces are aerodynamic components that enable pilots to modify and manage the airplane's flight position, making them a critical structural element of the flight control system. They are categorized into primary and secondary control surfaces, each serving distinct functions in managing the aircraft's movements around its three primary axes: roll, pitch, and yaw.

The flight control surface mechanism segment will experience the highest CAGR in the projected duration due to the increasing technological developments and applications of these mechanisms in modern aircraft.

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By Platform Analysis

Increasing Aircraft Deliveries Encourages the Growth of Commercial Aircraft Segment  

Based on platform, the market is segmented into commercial, military, business jets, and general aviation aircraft. The commercial division is further categorized into narrow-body, wide-body, regional jet, and commercial helicopter segments. The military aircraft category is subdivided into combat & multirole, military transport aircraft, and military helicopters.

The commercial aircraft segment held the largest market share and is projected to experience the highest CAGR during the forecast period. The growth can be credited to the rising popularity of air travel, rising aircraft deliveries, and advancements in aircraft flight control systems.

The military aircraft sector will experience a notable CAGR between 2024 and 2032. The increase is driven by the rising use of flight control systems in military settings, especially in supersonic and ultrasonic fighter jets, as technology in this sector progresses.

• For instance, in July 2023, BAE Systems unveiled a new research facility, FalconWorks, to accelerate the development of advanced airborne combat capabilities. As a research and development hub, FalconWorks aims to deliver cutting-edge new aviation capabilities to the U.K. and its allies.

REGIONAL INSIGHTS

The global aircraft flight control system market is segmented into North America, Europe, Asia Pacific, and the rest of the world.

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Europe's market valuation reached USD 9.52 billion in 2023 and is projected to lead the market, supported by the presence of major OEMs and an expanding global market. The region hosts several prominent companies that produce airframes for both commercial and military planes. Aircraft flight control systems are critical for the safe and efficient operation of aircraft, encompassing a variety of technologies and methodologies. In Europe, advancements in flight control systems are being driven by both established aerospace companies and innovative research projects aimed at enhancing performance, safety, and environmental sustainability.

Asia Pacific is expected to experience the highest growth rate due to the expanding aviation industry and the increasing presence of OEMs. Recent developments include an increase in airport construction and significant international technological advancements. Furthermore, government initiatives are playing a significant role in propelling the aviation sector's expansion, boosting the aircraft flight control system market in the region. Continual cross-border conflicts and emerging terrorism are also motivating governments to strengthen their military assets.

• For instance, in July 2023, Elbit Systems, an Israeli defense company, was selected to supply two ATR 72-600 aircraft equipped with mission suites.

In 2023, North America held the second-largest share of the market. The increasing need for composite aircraft flight control systems has led to the region's significant market dominance. Furthermore, it is anticipated that important regional factors will enhance the market in the projected time frame.

The rest of the world includes Latin America and the Middle East & Africa, which are anticipated to grow as aviation infrastructure develops in these areas. Furthermore, economic growth in these regions will contribute to the overall growth of the market.

KEY INDUSTRY PLAYERS

Key Players Focus on Providing Advanced and Accurate Aircraft Flight Control Systems to Sustain Market Competition

Various global and regional players in the industry dominate key market analysis of aircraft flight control systems. Major players in the market bid on a range of products, with a strong emphasis on developing effective, precise, and lightweight aircraft control systems for original equipment manufacturers. Leading players in the industry include the Airbus SAS, The Boeing Company, and Leonardo SpA. Airbus SAS is anticipated to dominate the market due to its global reach. Other key players, such as BAE Systems, Leonardo SpA, Thales Group, and Lockheed Martin Corporation, engage in new product launches, partnerships, and acquisitions to maintain their market position.

List of Top Aircraft Flight Control System Companies:

• Honeywell International Inc. (U.S.)


• Moog (U.S.)


• Collins Aerospace (U.S.)


• Parker Hannifin (U.S.)


• Safran (France)


• BAE Systems (U.K.)


• Leonardo SpA (Italy)


• Thales Group (France)


• Lockheed Martin Corporation (U.S.)


• The Boeing Company (U.S.)


• Airbus SAS (France)

KEY INDUSTRY DEVELOPMENTS:

• November 2024 – JetZero has completed partnership deals with top suppliers for the main parts of the Flight Control System on its large Blended Wing Body (BWB) prototype. Signing the contracts is a crucial milestone in the journey toward construction and testing, with plans for test flights to commence in 2027.


• August 2024 – BAE Systems and Microsoft have entered a strategic partnership to streamline the development, deployment, and management of digital defense capabilities in an increasingly data-driven environment. This collaboration brings together BAE Systems' expertise in constructing intricate digital systems for the military and government with Microsoft's strategy in app development utilizing the Azure Cloud platform.


• July 2022 – Leonardo and BAE Systems announced advancements in their collaboration efforts between the U.K. and Italy for the demonstration aircraft under the Future Combat Air System (FCAS) program. This collaboration is part of a defense cooperation roadmap initiated by both countries.


• June 2022 – Honeywell Aerospace revealed the development of avionics technology at its new progressive aeronautical mobility lab in Phoenix, Arizona. The firm’s aerospace engineering team is dedicated to developing communication, navigation, and surveillance systems for drones and eVTOL vehicles.


• May 2022 – Honeywell International Inc. announced that Airbus selected the NASDAQ Flight Management System (FMS) for upcoming A320, A330, and A350 aircraft to address future air traffic management requirements. The new Flight Management System (FMS) would provide airline customers with improved operational efficiency, reliability, and safety. Furthermore, the updated FMS integrates with external systems, such as an Electronic Flight Bag (EFB), to simplify the pilot's tasks and enhance fuel efficiency through real-time information.

REPORT COVERAGE

The aircraft flight control system market research report offers detailed insights, emphasizing top companies, types of products, and key product uses. Additionally, the report provides information on market trends and the competitive landscape while also showcasing important industry advancements. Along with the factors mentioned earlier, several other factors have contributed to the growth of the global market.

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Report Scope and Segmentation