BOPP Films Market Size, Share & Industry Analysis, By Type (Plain, Matt, Metalized, Pearlized, and Others), By Product Type (Wraps, Tapes & Labels, Bags & Pouches, and Others), By End Use (Food [Bakery & Confectionary, Dairy, Meat, Poultry & Sea Food, Fruits & Vegetables, and Others], Tobacco, Medical & Pharmaceutical, Printing & Stationery, Beverage, and Others), and Regional Forecast, 2024-2032

The global BOPP films market size was valued at USD 23.55 billion in 2023. The market is projected to grow from USD 24.76 billion in 2024 to USD 38.40 billion by 2032, exhibiting a CAGR of 5.64% during the forecast period. Asia Pacific dominated the BOPP films market with a market share of 38.34% in 2023. Moreover, the BOPP films market in the U.S. is projected to grow significantly, reaching an estimated value of USD 1.92 billion by 2032, driven by the growing consumption of cigarettes and other tobacco products among the younger generation.

Biaxially oriented polypropylene or BOPP films are manufactured by stretching polypropylene film in both transverse and machine directions. These films are used in various end uses, including packaging, lamination, and labeling. BOPP films are majorly preferred for food and tobacco packaging globally owing to their inherent moisture resistance and high clarity seal ability properties, which help drive the market growth. The BOPP films market is growing, driven by the surging demand for flexible packaging solutions in the various end-use industries.

The BOPP film market observed declining demand during the COVID-19 pandemic due to a shortage of capital and human resources. The major end-use industries of BOPP films, such as food, tobacco, printing & stationery, were negatively impacted, leading to this market's negative growth. However, the post-pandemic period is gaining traction due to the surging demand for packed food and growing tobacco consumption.

BOPP Films Market Trends

Sustainable Nature of BOPP Films are Trending in the Market

BOPP films are recyclable as they have a low density yet excellent rigidity, allowing for thin yet durable BOPP films. These films can be recycled by blending them into a polypropylene recycling stream and do not degrade in comparison to other films. Almost any product made from polypropylene (including BOPP) can be recycled into polymer pallets that can be used for various commercial and industrial applications. As these films are recyclable, they help reduce plastic waste, and recycling plants can process BOPP films together with other plastic materials, keeping them out of landfills.

In addition, these films are lightweight, reducing the packaging materials' overall weight. This results in lower plastic consumption, transportation costs, and carbon footprint. BOPP film production requires less energy than other plastic materials, providing customers with a sustainable option. Also, advances in production have led to greater energy efficiency in the production process.

In addition, these films also reduce food waste by protecting products from environmental influences. This is particularly important in sustainability, as food waste causes significant greenhouse gas emissions.

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BOPP Films Market Growth Factors

Augmenting Demand of Films for the Food Packaging is Driving the Market’s Growth

Films play an important role in the entire packaging industry, mainly in the manufacturing and distribution of films for food packaging. BOPP films have very low moisture permeability compared to other packaging films, which improves the shelf life and maintains the crispness of moisture-sensitive food products. These films serve various purposes, including extending shelf life, preserving freshness, enhancing visual appeal, and food safety. Due to the growing demand for prepared foods, consumers have become more aware of food hygiene and its quality, leading to the significant growth of this market.

Manufacturers in this market are continually innovating to design films that meet the changing needs of the food industry while maintaining sustainability standards. In addition, modern people tend to be very particular regarding a healthy lifestyle. BOPP films are one of the best suitable for protecting food in today's globalized world. These thin plastic films in food packaging protect the food and help preserve, distribute, and market numerous foods worldwide. Thus, these films help maintain the food quality and flavor of packaged foods during transportation, thereby contributing to the growth of this market.

Augmenting Use of BOPP Films in the Packaging of Tobacco Products is Enhancing Market Growth

BOPP films used in cigarette packaging have high surface glossiness, good heat shrinkage suitable for fitting packaging, and high moisture barrier properties that protect the product from moisture and humidity. These films are also highly transparent, enhancing the product’s visual appearance.

This film has fabulous heat-sealing performance, and even under the prompt heat-sealing condition of 0.2 seconds, it can be sealed with the least heat-sealing temperature of 115 ℃. The very low heat sealing temperature avoids adhesion between the film and the product's outer packaging, protecting the product's outer packaging design effect. These films contain good smoothness at a temperature of 60 ℃ and can be glued and printed with other substrates, helping product manufacturers with better advertisement options.

The growing consumption of cigarettes and other tobacco products among the younger generation due to increasing stress and following the trend has raised the demand for tobacco products, helping the lucrative growth of this market.

RESTRAINING FACTORS

Limitations of the BOPP Films is Hampering the Market’s Growth

BOPP films have several advantages, however they lack some mechanical properties such as static electricity, low secondary tear strength, lack of inherent heat sealing, and require special processing, which hinders the market growth.

BOPP films tend to gather static electricity, which can be challenging in high-speed manufacturing processes and requires anti-static measures. Without extra coating, BOPP film deficits inherent heat-sealing properties, requiring the application of heat-sealable coatings. In addition, BOPP film have low secondary tear strength, making it subjected to tears if handled improperly, especially at the ends. Its manufacturing contains complex processes such as stretching, corona treatment and possible lamination, which may necessitate specific equipment and expertise. Therefore, such issues may lead to product damage and limit market growth.

Also, one of the main disadvantages of BOPP film is its limited resistance to high temperatures. Though these films have outstanding dimensional stability, they can deform or shrink while exposed to extreme temperatures, compromising its structural integrity. This disadvantage limits its application in some industries where packaging materials must withstand severe temperature conditions. Additionally, the surface properties of BOPP film present a challenge when printing, particularly with water-based inks. The film’s smooth nature restricts ink adhesion and requires special methods and inks to achieve the desired print quality. This limitation impacts graphics and branding potential. Consequently, the market may face hindrance as companies need to estimate their detailed printing needs before choosing BOPP film.

BOPP Films Market Segmentation Analysis

By Type Analysis

Properties Offered by Plain Films Contributes to the Segment Growth

Based on type, the market is segmented into plain, matt, metalized, pearlized, and others.

BOPP plain film is a type of plastic film that is not coated with any film or coating. It is flexible and can be easily printed with the information indicating that the product needs to be stored or shipped. BOPP film also has a higher tear resistance than other types of packaging. These films are often used in food packaging as they are non-toxic and safe to use. Compared to different types of packaging, these films are lightweight, making them easier to transport and store. This makes it ideal for products that must be transported over long distances or stored in confined spaces, fueling the segment's growth.

Matte is the second dominating segment of this market. A matt BOPP film is usually a polypropylene film with a matt effect on one or both sides that is suitable for various packaging purposes. Such films are widely used in packaging food, soaps, cigarettes, pharmaceuticals, and cosmetic products, thereby promoting the segment's growth.

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By Product Type Analysis

Increasing Use of Wraps in the Food & Medical Industry is Flourishing the Growth of this Segment

Based on product type, the market is segmented into wraps, tapes & labels, bags & pouches, and others.

Wraps is the dominating segment of this market. The BOPP wraps provide moisture resistance and oxygen barrier to the packed products. Such characteristics are important for food and medical product packaging since they uplift the product’s shelf life and reduce the wastage of products. Furthermore, these wraps have excellent transparency, making them a suitable material for packaging applications where the product's visibility is important. This clarity permits consumers to see the product, helping to escalate sales and advancing the overall aesthetic appeal of the packaging, thriving the segment’s growth.

Tapes & labels are the second dominating segment of this market. BOPP tapes & labels are thin-film tapes made from polypropylene. These are coated with water-based adhesives. Despite being thin, these products offer excellent tolerance in hot and cold applications as they are made from thermoplastic polymers. They are used in robust applications that are exposed to temperature extremes. The easy printability, UV, and moisture resistance are contributing to the growth of this segment.

By End Use Analysis

Reduction in the Food Wastage Using BOPP Films is Boosting the Growth of this Segment

Based on end use, the market is segmented into food [bakery & confectionary, dairy, meat, poultry & seafood, fruits & vegetables, others], tobacco, medical & pharmaceutical packaging, printing & stationery, beverage, and others.

The food segment accounts for the largest market share. BOPP film is widely used in the packaging of food and beverage products due to its high durability and strength, as well as its moisture resistance. BOPP film can be used to manufacture a range of different types of packaging, including vacuum pouches, stand-up pouches, and side-sized bags. This packaging helps safeguard food products from damage during transportation and storage, increasing the shelf life of products and enhancing this segment's growth.

Tobacco is the second dominating segment of this market. The consumption of tobacco products, especially cigarettes, in the youth has increased in the previous years. Moreover, the rising number of female consumers around the globe is causing the market to flourish.

REGIONAL INSIGHTS

The BOPP films market is analyzed across North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa.

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Asia Pacific holds the largest part in the BOPP films market share. The region has a growing population rate, which shows a promising future for BOPP films for food packaging. China, India, and Japan are the major examples of such emerging markets. With population and economic growth, there is an upsurge in demand for hygienic and healthy packaged food in these countries, eventually creating an immense market for BOPP packaging films. With the growing food market, the high demand for such films in the printing & stationery industry is also enhancing the growth of this region.

Europe is the second most dominant region in this market. The rising prevalence of tobacco products in the developed countries of the European region and the presence of key tobacco manufacturing companies are bolstering the growth of this region. According to the Smoke-Free World organization, in 2023, an estimated 13 million adults aged 15 years and over in Germany are tobacco product users. This positions Germany as the 16th globally and the 4th in the WHO European Region in terms of the number of tobacco users. Thus, the increasing number of tobacco users in the region is enhancing the growth.

North America is growing significantly due to the growing medical and pharmaceutical industry. The increasing demand for BOPP films from this industry is helping the lucrative growth of this region.

Latin America is anticipated to grow at a moderate rate during the forecasted period. The growing food and printing & stationery industry is one of the primary factors for the region’s growth.

The Middle East & Africa is experiencing moderate growth due to the surging food and beverage industry.

List of Key Companies in BOPP Films Market

Key Market Participants Witness Significant Growth Opportunities with Innovative Packaging Solutions

The global BOPP films market is highly fragmented and competitive. In terms of market shares, the few major market players dominate the market by offering innovative packaging in the packaging industry. These major players in the market are constantly focusing on expanding their customer base across the regions and innovation.

Major players in the market include Taghleef Industries, SRF Limited, UFlex Limited, CCL Industries, NAN YA PLASTICS CORPORATION and others. Numerous other players operating in the industry are focused on delivering advanced packaging solutions.

List of Key Companies Profiled:

• Taghleef Industries (UAE)


• SRF Limited (India)


• TORAY INDUSTRIES, INC. (U.S.)


• ObenGroup (Peru)


• UFlex Limited (India)


• NAN YA PLASTICS CORPORATION (Taiwan)


• Polyplex (India)


• Jindal Poly Films Limited (India)


• CCL Industries (Canada)


• FUTAMURA CHEMICAL CO., LTD. (Japan)


• Cosmo Films (India)


• Amcor plc (Switzerland)


• Ampacet Corporation (U.S.)


• Altopro Inc. (Mexico)


• Vibac Group S.p.a. (Italy)

KEY INDUSTRY DEVELOPMENTS:

• December 2023 - Cosmo Films launched metalized electrical grade BOPP films for capacitor application. The films are used for the various types of capacitor manufacturing. These metalized capacitor-grade films are manufactured under clean room conditions with micro-slitting capability and thickness that range between 2.5 microns to 12 microns.


• October 2022 - Borealis and Vibac collaborated on developing sustainable BOPP films for food packaging applications. The new film is manufactured using circular Bornewables™ made from second-generation renewable feedstock and designed for easy sorting and mechanical recycling.


• December 2021 - POLYPLEX started a new state-of-the-art BOPP line in Indonesia to compete in the growing flexible packaging market of the South East Asian region. It helps the company provide solutions and support to become one of the largest suppliers of BOPP films in the Indonesian market.


• November 2020 - Toppan announced that its subsidiary company, Toppan USA, Inc., launched full-scale sales of PE-based GL-LE-G and BOPP-based GL-LP-G high-barrier films for mono-material packaging. GL-LE-G is made using advanced technology to overcome the difficulty of vapor deposition on PE and become the world’s first transparent vapor-deposited barrier film with a PE substrate.


• September 2020 - Cosmo Films developed a BOPP-based clear thermal lamination antimicrobial film. The antimicrobial technology used in these films will reduce the globally growing problem of bacterial infections on packaged items by providing a new approach to preventing microbial colonization on the surface.

REPORT COVERAGE

An Infographic Representation of BOPP Films Market

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The market research report provides a detailed analysis of the market and focuses on key aspects such as leading companies, competitive landscape, product/service types, Porter’s five forces analysis, and leading end-use industries of the product. Besides, the report offers insights into the market trends and highlights key industry developments. In addition to the above factors, the report encompasses several factors that contributed to the market's growth in recent years.

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