Rubber Screw Extruder Market Size, Share & Industry Analysis, By Technology (Cold Feed Extruder and Hot Feed Extruder), By End-User (Automotive, Manufacturing, Oil & Gas, Consumer Goods, Medical and Healthcare, and Others), and Regional Forecast, 2024-2032

The global rubber screw extruder market size was valued at USD 0.93 billion in 2023. The market is projected to grow from USD 0.96 billion in 2024 to USD 1.31 billion by 2032, exhibiting a CAGR of 4.0% during the forecast period.

A rubber screw extruder is used to process and shape rubber materials by forcing them through a die to create various rubber components, such as gaskets, seals, valves, and rubber couplings. These machines can create various rubber products in different sizes for the automotive, manufacturing, and consumer goods sectors. They are used in various end-use industries, such as automotive, manufacturing, oil & gas, consumer goods, and medical for manufacturing rubber products, such as hoses, tubing, gaskets, gloves, and tractor tires, among others.

The market is driven by the growing demand for rubber products across various industries, such as automotive, construction, and consumer goods. In the automotive industry, rubber components, such as seals, tires, hoses, and belts are essential for vehicle manufacturing. As urbanization and infrastructure development continue to accelerate globally, the need for durable and flexible rubber products in construction projects grows. This will increase the demand for rubber membranes that are commonly used for waterproofing in building foundations and roofs, driving the growth of the market. For instance, according to the European Construction Industry Federation, the global construction sector is set to be valued at USD 8 trillion by 2030, with China, the U.S., and India holding over 50% of the rubber screw extruder market.

The COVID-19 pandemic had a negative impact on the market owing to halted manufacturing activities and supply chain disruptions, causing severe raw material shortages. However, the pandemic also accelerated the demand for rubber products in the medical and healthcare sectors, which provided lucrative opportunities for the market’s growth.

IMPACT OF TECHNOLOGY ON MARKET

Sustainable Manufacturing and Automation in Systems to Drive Market Growth

Extruders with advanced technologies can handle recycled rubber, contributing to a circular economy. The ability to process used rubber is becoming increasingly important in response to environmental concerns. Moreover, technological advancements in such products will help improve process control and integration of smart control systems with the use of advanced sensors and real-time monitoring systems. These systems will help improve manufacturing processes, reduce human errors, and maximize the productivity of industrial operations.

RUBBER SCREW EXTRUDER MARKET TRENDS

Technological Advancements and Integration With Industry 4.0 to Fuel Market Growth

Technological advancements and innovations in automation are positively impacting the rubber processing industry by improving its efficiency, productivity, and product quality. The development of sophisticated products equipped with digital controls and automation systems enables precise control over the extrusion process, leading to consistent product quality and reduced material waste. For instance, modern products feature advanced automation systems that can monitor and adjust parameters in real time. This capability aids in optimizing the extrusion process, reduces human error, and enhances operational efficiency. For instance, according to Flair. Hr, the global industrial process automation market was valued at USD 58 billion in 2022 and is expected to grow to USD 96 billion by 2030, with an annual growth rate of 5.4% from 2023 to 2030. This growth is likely to boost the demand for rubber screw extruders, which are essential for efficient automation and processing in various industries.

MARKET DYNAMICS

Market Drivers

Growing Demand for Rubber Products Across Various Industries to Drive Market Growth

The rapid growth of the automotive, consumer electronics, and manufacturing sectors has resulted in a rise in the demand for rubber products, such as rubber hoses, seals, gaskets, and footwear, among others. This factor will create a high demand for rubber extruders. Moreover, rising emphasis on sustainability and environmental protection has increased the focus on rubber recycling and reuse. Rising demand for energy-efficient extruder machinery will drive the growth of the market. For instance, according to a source from the Germany Association of Automobile Manufacturers (VDA), car production in Germany increased by 13% in 2023 as compared to 2022.

Market Restraints

High Initial Costs, Technical Complexity, and Raw Material Price Fluctuations to Restrict Market Growth

The purchase and maintenance costs of rubber screw extruders are high, which can be a significant barrier, specifically for Small and Medium-sized Enterprises (SMEs). The high cost of advanced technology can limit market entry or expansion for these businesses. For instance, the cost of a rubber screw extruder ranges from USD 30,000 to USD 100,000 and varies from one manufacturing plant to the other. Additionally, complying with the strict environmental regulations related to emissions and waste management in rubber processing can be challenging for companies. These aspects are restricting the growth of the rubber screw extruder market share.

Market Opportunities

Rising Emphasis on Recycling and Sustainability Within Various Industries to Provide Significant Market Opportunities

The rising focus of governments on recycling and repurposing rubber materials, such as used tires and industrial rubber waste mandates the use of single screw extruder in processing and re-manufacturing operations. This supports the circular economy and meets the growing consumer and regulatory demands for environmentally friendly products. For instance, Japan’s Automotive Recycling Law and the European ELV directive, which mandates 25% recycled plastic by 2030, highlight the need for advanced recycling technologies. This regulatory pressure will drive the demand for rubber screw extruders, which are essential for processing and recycling materials efficiently.

SEGMENTATION ANALYSIS

By Technology Analysis

Cold Feed Extruder Dominates Market Owing to Its Lucrative Benefits

Based on technology, the market is classified into cold feed extruder and hot feed extruder.

The cold feed extruder segment dominates the market and is projected to grow at a substantial rate as it offers several benefits, such as energy efficiency, reduced thermal degradation, improved product quality, and high production throughput as compared to the hot feed extruder system. In addition, this technology is widely adopted in the manufacturing of tires, automotive parts, and consumer goods.

The hot feed extruder segment will experience growth during the forecast period owing to the use of these technologies in producing large or complicated rubber products in high-volume production environments. Moreover, this equipment requires periodic maintenance, which will help this segment grow steadily in the market.

By End-User Analysis

Automotive Industry Observed Substantial Growth Due to Rising Demand for Rubber Products

Based on end-user, the market is segmented into automotive, manufacturing, oil & gas, consumer goods, medical and healthcare, and others. The others segment consists of aerospace, agriculture, etc.

The automotive segment dominated the market in 2023 and is projected to grow at a significant rate owing to the adoption of this equipment in the manufacturing of rubber components, such as tires, belts, hoses, and valves for automotive vehicles. Moreover, major governments have planned to invest in the expansion of the automotive industry, which will drive the segment’s growth. For instance, according to the India Brand Equity Foundation (IBEF), the Indian government plans to invest around USD 300 billion by 2026 to promote the growth of the automotive sector.

The manufacturing, oil & gas, and consumer goods segments are projected to grow at a steady rate owing to the rise of automation and robotics in various sectors that require specialized rubber components for insulation, protection, and movement.

The medical and healthcare segment is anticipated to grow at a moderate rate owing to the growing demand for wearable medical devices, such as fitness trackers and health monitors, which require long, durable, and compact rubber components for the best comfort and high-quality products.

The others segment consists of the aerospace and agriculture sectors. These sectors are projected to grow decently during the forecast period owing to the use of this machine to produce hoses, seals, rubber tubing, and rubber rollers. This will create a high demand for extruders for manufacturing these products.

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RUBBER SCREW EXTRUDER MARKET REGIONAL OUTLOOK

The market covers five major regions, mainly North America, Europe, Asia Pacific, the Middle East and Africa, and South America.

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ASIA PACIFIC

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Asia Pacific dominated the global market in terms of revenue in 2023 owing to the strong growth of automotive, healthcare, and consumer goods sectors across the region. This factor has boosted the demand for rubber components, which will create the need for extruders to make seals, valves, gloves, and tubing products, thereby fueling the regional market growth. For instance, according to the International Trade Administration, the Indian healthcare sector is projected to record a CAGR of 15.3% from 2022 to 2026. Such a huge growth in the automotive and healthcare sectors will enhance the demand for rubber-related components, which will fuel the growth of the regional market.

China Set to Dominate Market Owing to Growth in Automotive and Consumer Goods Sectors

Growth in the automotive, healthcare, and consumer goods sectors across China has surged the demand for rubber components, which will increase the adoption of extruders to make seals, valves, gloves, and tubing products, thereby fueling the market growth. For instance, according to the China Automobile Association, electric vehicle sales in China are anticipated to grow at a rate of 36.7% in 2025 as compared to 2024.

Europe

Europe is anticipated to grow at a steady rate during the forecast period owing to rising emphasis on addressing environmental and sustainability concerns across European countries. These extruder machines are specially designed to minimize waste, reduce energy consumption, and use recycled materials. This will enforce the adoption of screw extruders, which is a key factor for the regional rubber screw extruder market growth.

North America

North America is projected to grow at moderate rate owing to rising government funding and foreign direct investments for promoting the production of tires and automotive products, thereby enhancing the demand for rubber screw extruders in the region. For instance, in March 2024, Yokohama Rubber Co. Ltd. invested around USD 380 million in constructing a new tire manufacturing facility in Mexico. This plant has a production capacity of 5 million tires annually.

The growth of the automotive and consumer goods sectors in the U.S. is boosting the demand for rubber components and subsequently the demand for such machines, resulting in the regional market's growth. For instance, according to an industry report, new car sales in the U.S. are projected to grow by 30% from 2025 to 2030.

Middle East & Africa

The Middle East & Africa is projected to grow at a stagnant rate during the forecast period owing to rising urbanization and industrialization across GCC countries, Dubai, Qatar, and Africa, among others. This will create a high demand for rubber components that require advanced extruder machines, thereby accelerating the regional market’s growth. Rising investment in the expansion of new automotive and medical plants in the Middle East will also drive the growth of the market.

South America

South America is anticipated to grow moderately during the forecast period due to the region’s large industrial base and rising demand from the automotive and construction sectors. These factors have led to a rise in the demand for rubber screw extruders, driving the growth of the regional market.

COMPETITVE LANDSCAPE

KEY INDUSTRY PLAYERS

Major Players are Engaged in Partnerships and Acquisitions to Strengthen Market’s Competitive Landscape

Major players, such as CPM, Coperion, Leistritz Extrusion, Troester GmbH, and KraussMaffei Group, among others, are using product launches, partnerships, and product development as key business growth and marketing strategies to intensify the market competition. For instance, Leistritz Extrusion showcased its twin-screw extrusion equipment, the ZSE-60 MAXX, 40 MAXX, 27 MAXX, at the NPE 2024. The company highlighted the equipment’s capabilities in compounding, reactive extrusion, devolatilization, foaming, and direct extrusion. The display focused on the versatility and efficiency of Leistritz’s technology in various plastic and rubber processing applications.

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List of Key Rubber Screw Extruder Market Players Profiled:

• KraussMaffei Group GmbH (Germany)


• CPM Holdings Inc. (CPM Extrusion Group) (U.S.)


• Anton Paar (Brabender) (Austria)


• Hillenbrand Inc. (Coperion GmbH) (U.S.)


• Davis Standard (Battenfeld Cincinnati) (U.S.)


• Troester GmbH (Spain)


• Leistritz Extrusionstechnik GmbH (Germany)


• Colmec S.p.A. (Italy)


• Maris S.p.A. (Italy)


• Mitsuba Mfg. Co. Ltd. (Japan)

KEY INDUSTRY DEVELOPMENTS:

• April 2024: Coperion introduced the STS 75 Mc PLUS twin screw extruder, designed to enhance performance with a torque of 13.6 Nm/cm³ and a high throughput across all applications. The new model offers improved efficiency and versatility in plastic processing.


• February 2024: APS U.K. Ltd. signed an agency agreement with Maris SPA to represent its interests across the U.K. and Ireland and become agents for Maris’ twin screw extruders. This partnership aims to enhance APS U.K. Ltd.'s market presence and expand its reach in these regions.


• January 2024: Davis-Standard acquired the Extrusion Technology Group (ETG), a move that enhanced its capabilities in the extrusion machinery sector. The acquired brands included Battenfeld-Cincinnati, Exelliq, and Simplas. The two companies merged to strengthen their position in the market and expand their technological offerings.


• November 2022: Troester launched a new subsidiary, Troester India Pvt. Ltd., located in Chennai, to strengthen its presence in the Indian market. This move aimed to enhance customer support and expand business operations in the country.


• November 2022: Brabender, a subsidiary of Anton Paar, introduced a new twin screw extruder named B TSE S 30/40 big compounder for rubber, plastic, food, and many other extruded components. It offers several features, such as requiring less space and having a throughput of 100 kgs per hour.

REPORT COVERAGE

The report provides an in-depth analysis of the market dynamics and competitive landscape. It also provides market estimates and forecast based on technology, end-user, and regions. It provides various key insights into recent industry developments, such as mergers & acquisitions, macro and microeconomic factors, SWOT analysis, and company profiles.

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Report Scope and Segmentation