Spout and Non-Spout Liquid Pouch Packaging Market Size, Share, and Industry Analysis By Type (Spout and Non-Spout), By Capacity (Less than 200 ml, 201 to 500 ml, 501 to 1000 ml, and More than 1000 ml), By End-use Industry (Food & Beverage, Homecare, Cosmetics & Personal Care, Pharmaceuticals, and Others), and Regional Forecast, 2025-2032

Spout pouches are flexible packaging solutions with a spout or nozzle attached, typically used for packaging liquids such as beverages, sauces, baby food, and personal care products. The spout enables controlled pouring or dispensing of the liquid contents and often includes features such as re-sealable caps for convenience. Non-spout liquid pouches refer to flexible pouch packaging without an attached spout. These pouches are commonly used for packaging a wide range of liquids, including juices, dairy products, condiments, cleaning solutions, and industrial fluids. Non-spout pouches may feature tear notches or heat-sealed closures for opening.

Spout pouches offer convenience and portability, making them popular for on-the-go consumption. Non-spout pouches are compatible with various filling and sealing technologies, including form-fill-seal (FFS) machines, vertical form-fill-seal (VFFS) machines, and pre-made pouch-filling equipment.

• According to the Flexible Packaging Association, the largest market for flexible packaging is food (retail and institutional), accounting for about 52% of shipments.

Spout pouch packaging is versatile and adaptable to various product categories and manufacturing processes. Manufacturers can customize spout pouch designs to accommodate different filling techniques, product viscosities, and storage requirements, offering flexibility in production and logistics. Non-spout liquid pouches are often cost-effective packaging solutions due to their lightweight construction and efficient use of materials. Lower production costs and reduced shipping expenses compared to rigid packaging formats contribute to overall cost savings for manufacturers.

The main restricting factor of the spout and non-spout liquid pouch packaging market is that the selection of materials for spout pouches is more limited than rigid packaging options. While pouches are typically made from flexible films, certain liquids or products may require additional barriers or specialized materials, increasing production costs. The manufacturing process for spout pouches can be more complex than traditional packaging formats. This complexity may lead to higher setup costs and constant quality challenges.

The onset of the COVID-19 pandemic brought about unprecedented changes in consumer behavior, supply chains, and the food packaging industry. Some product categories experienced fluctuations in demand during the pandemic. For example, there was an increased demand for beverages, cleaning products, and healthcare items, while the demand for certain non-essential items may have decreased. The increasing healthcare and food & beverages sales also contributed to the market growth in the mid-pandemic era.

KEY INSIGHTS

The report covers the following key insights:

• Recent Advancements in the Spout and Non-Spout Liquid Pouch Packaging Market
• Key Industry Trends
• Regulatory Landscape for the Spout and Non-Spout Liquid Pouch Packaging Market
• Key Industry Developments (Mergers, Acquisitions, and Partnerships)
• Impact of COVID-19 on the Market

SEGMENTATION

 ANALYSIS BY TYPE

Based on type, the market is segmented into spout and non-spout. The non-spout segment dominated the global spout and non-spout liquid pouch packaging market. Non-spout pouches are often more cost-effective to produce compared to spout pouches. They require simpler manufacturing processes and typically use less material, lowering production costs. Non-spout pouches are typically made from recyclable materials such as polyethylene (PE) or polypropylene (PP), making them environmentally friendly options. Consumers increasingly prioritize sustainability, driving the demand for packaging solutions that are recyclable or biodegradable. The recyclability of non-spout pouches enhances their appeal to eco-conscious consumers and brands.

ANALYSIS BY CAPACITY

Based on capacity, the market is segmented into less than 200 ml, 201 to 500 ml, 501 to 1000 ml, and More than 1000 ml. Pouches in the 201-500 ml capacity range are well-suited for single-serve portions of various liquid products, including beverages, sauces, and personal care items. Their compact size offers convenience for on-the-go consumption or usage. Pouches in the 201-500 ml capacity range offer optimized production costs due to efficient manufacturing. They balance material costs and packaging performance, making them economically viable options for manufacturers.

ANALYSIS BY END-USE INDUSTRY

Based on end-use industry, food & beverage, homecare, cosmetics & personal care, pharmaceuticals, and others. Both spout and non-spout pouch packaging offer convenience and portability, making them ideal for the food and beverage industry. Consumers appreciate the lightweight and compact nature of pouches, which are easy to carry, store, and consume, especially in fast-paced lifestyles. Beverages, including juices, energy drinks, water, and alcoholic beverages, constitute a significant portion of the liquid packaging market. Spout pouches are particularly popular for single-serve and on-the-go beverage packaging, providing consumers with convenient dispensing options and reducing the risk of spillage.

REGIONAL ANALYSIS

By region, the spout and non-spout liquid pouch packaging market has been studied across North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa. Asia Pacific is the leading region of the global spout and non-spout liquid pouch packaging market. The region is experiencing rapid growth in the spout and non-spout liquid pouch packaging market, fuelled by the packaging of a wide range of beverages, including fruit juices, dairy beverages, flavored water, urbanization, and industrialization. Countries such as China, India, Japan, and South Korea are key contributors to market growth. North America is the second-dominating region of the global spout and non-spout liquid pouch packaging market. Spout pouches are widely used for packaging various liquid food and beverage products, including juices, sauces, soups, and baby food. Convenience, portability, and innovative designs drive demand in this segment.

A mature and well-established industry characterizes Europe's spout and non-spout liquid pouch packaging market. The spout and non-spout pouches are extensively used for packaging baby food products in Europe, offering convenience and portion control for parents. The demand for organic and premium baby food products further drives growth in this segment.

The spout and non-spout liquid pouch packaging market in Latin America is projected to rise rapidly owing to the utilization of packaging liquid dietary supplements, vitamins, and wellness shots in Latin American markets. The Middle East will witness moderate growth over the upcoming years as pouches are commonly used to package edible oils such as olive, cooking, and specialty oils in the Middle East and Africa markets.

KEY PLAYERS COVERED

The report includes the profiles of key players such as Amcor, Huhtamaki Oyj, Sonoco, Coveris, Constantia Flexibles, ProAmpac, Swiss Pac, Impak, Uflex, Smurfit Kappa, and BBC CELLPACK Packaging Group.

KEY INDUSTRY DEVELOPMENTS

• In March 2024, ProAmpac and Gelpac, a premier producer of multiwall paper and poly-woven packaging products, announced the signing of a definitive agreement. Under the same, ProAmpac would acquire Gelpac from an investor group led by NAMAKOR Holdings.
• In February 2024, Amcor collaborated with Stonyfield Organic, the country’s leading organic yogurt maker, and Cheer Pack North America, a leading manufacturer of spouted pouch packaging, to launch the first all-polyethylene (PE) spouted pouch.
• In March 2023, Constantia Flexibles signed an agreement to acquire the Polish company Drukpol Flexo. By becoming part of Constantia Flexibles, Drukpol Flexo can continue its growth and enhance its offering with the more sustainable product portfolio of Constantia Flexibles.

In August 2020, Cosmo Films launched a Bi-axially oriented polypropylene (BOPP) based transparent film aptly suited for large packs and pouches used in the fresh food packaging Industry