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Thermal Spray Coatings Market Size, Share & COVID-19 Impact Analysis, By Material (Ceramic, Metal & Alloy, Polymer, Intermetallic, and Others), By Technology (Flame Spray, High-Velocity Oxygen Fuel (HVOF) Spray, Electric Arc Spray, Plasma Spray, Cold Spray, and Others), By Application (Aerospace, Industrial Gas Turbine, Automotive, Medical, Paper & Printing, Oil & Gas, Steel, and Others), and Regional Forecast, 2024-2032

Last Updated: February 10, 2025 | Format: PDF | Report ID: FBI102388

 

  1. Introduction
    1. Research Scope
    2. Market Segmentation
    3. Research Methodology
    4. Definitions and Assumptions
  2. Executive Summary
  3. Market Dynamics
    1. Market Drivers
    2. Market Restraints
    3. Market Opportunities
    4. Emerging Trends
  4. Key Insights
    1. Key Emerging Trends – For Major Countries
    2. Industry SWOT Analysis
    3. Regulatory Analysis
    4. Recent Industry Developments - Policies, Partnerships, New Material  Launches, and Mergers & Acquisitions
  5. Qualitative Insights – Impact of COVID-19 on Global Thermal Spray Coatings Market
    1. Supply Chain Challenges
    2. Steps were taken by Government/Companies to overcome this impact
    3. Potential opportunities due to COVID-19 outbreak
  6. Global Thermal Spray Coatings Market Analysis, Insights and Forecast, 2016-2027
    1. Key Findings / Summary
    2. Market Size Estimates and Forecast 
      1. By Material (Value)
        1. Ceramic
        2. Metal & Alloy
        3. Polymer
        4. Intermetallic
        5. Others
      2. By Technology (Value)
        1. Flame Spray
        2. High-Velocity Oxygen Fuel (HVOF) Spray
        3. Electric Arc Spray
        4. Plasma Spray
        5. Cold Spray
        6. Others
      3. By Application (Value)
        1. Aerospace
        2. Industrial Gas Turbine
        3. Automotive
        4. Medical
        5. Paper & Printing
        6. Oil & Gas
        7. Steel
        8. Others
      4. By Region (Value)
        1. North America
        2. Europe
        3. Asia Pacific
        4. Latin America
        5. Middle East & Africa
  7. North America Thermal Spray Coatings Market Analysis, Insights and Forecast, 2016-2027
    1. Key Findings / Summary
    2. Market Size Estimates and Forecast
      1. By Material (Value)
        1. Ceramic
        2. Metal & Alloy
        3. Polymer
        4. Intermetallic
        5. Others
      2. By Technology (Value)
        1. Flame Spray
        2. High-Velocity Oxygen Fuel (HVOF) Spray
        3. Electric Arc Spray
        4. Plasma Spray
        5. Cold Spray
        6. Others
      3. By Application (Value)
        1. Aerospace
        2. Industrial Gas Turbine
        3. Automotive
        4. Medical
        5. Paper & Printing
        6. Oil & Gas
        7. Steel
        8. Others
      4. By Country (Value)
        1. U.S.
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        2. Canada
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
  8. Europe Thermal Spray Coatings Market Analysis, Insights and Forecast, 2016-2027
    1. Key Findings / Summary
    2. Market Size Estimates and Forecast 
      1. By Material (Value)
        1. Ceramic
        2. Metal & Alloy
        3. Polymer
        4. Intermetallic
        5. Others
      2. By Technology (Value)
        1. Flame Spray
        2. High-Velocity Oxygen Fuel (HVOF) Spray
        3. Electric Arc Spray
        4. Plasma Spray
        5. Cold Spray
        6. Others
      3. By Application (Value)
        1. Aerospace
        2. Industrial Gas Turbine
        3. Automotive
        4. Medical
        5. Paper & Printing
        6. Oil & Gas
        7. Steel
        8. Others
      4. By Country (Value)
        1. Germany
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        2. UK
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        3. France
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        4. Italy
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        5. Spain
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        6. Russia & CIS
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        7. Rest of Europe
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
  9. Asia-Pacific Thermal Spray Coatings Market Analysis, Insights and Forecast, 2016-2027
    1. Key Findings / Summary
    2. Market Size Estimates and Forecast 
      1. By Material (Value)
        1. Ceramic
        2. Metal & Alloy
        3. Polymer
        4. Intermetallic
        5. Others
      2. By Technology (Value)
        1. Flame Spray
        2. High-Velocity Oxygen Fuel (HVOF) Spray
        3. Electric Arc Spray
        4. Plasma Spray
        5. Cold Spray
        6. Others
      3. By Application (Value)
        1. Aerospace
        2. Industrial Gas Turbine
        3. Automotive
        4. Medical
        5. Paper & Printing
        6. Oil & Gas
        7. Steel
        8. Others
      4. By Country (Value)
        1. China
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        2. Japan
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        3. India
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        4. South Korea
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        5. ASEAN
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        6. Rest of Asia Pacific
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
  10. Latin America Thermal Spray Coatings Market Analysis, Insights and Forecast, 2016-2027
    1. Key Findings / Summary
    2. Market Size Estimates and Forecast 
      1. By Material (Value)
        1. Ceramic
        2. Metal & Alloy
        3. Polymer
        4. Intermetallic
        5. Others
      2. By Technology (Value)
        1. Flame Spray
        2. High-Velocity Oxygen Fuel (HVOF) Spray
        3. Electric Arc Spray
        4. Plasma Spray
        5. Cold Spray
        6. Others
      3. By Application (Value)
        1. Aerospace
        2. Industrial Gas Turbine
        3. Automotive
        4. Medical
        5. Paper & Printing
        6. Oil & Gas
        7. Steel
        8. Others
      4. By Country (Value)
        1. Brazil
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        2. Mexico
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        3. Rest of Latin America
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
  11. Middle East & Africa Thermal Spray Coatings Market Analysis, Insights and Forecast, 2016-2027
    1. Key Findings / Summary
    2. Market Size Estimates and Forecast 
      1. By Material (Value)
        1. Ceramic
        2. Metal & Alloy
        3. Polymer
        4. Intermetallic
        5. Others
      2. By Technology (Value)
        1. Flame Spray
        2. High-Velocity Oxygen Fuel (HVOF) Spray
        3. Electric Arc Spray
        4. Plasma Spray
        5. Cold Spray
        6. Others
      3. By Application (Value)
        1. Aerospace
        2. Industrial Gas Turbine
        3. Automotive
        4. Medical
        5. Paper & Printing
        6. Oil & Gas
        7. Steel
        8. Others
      4. By Country (Value)
        1. GCC
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        2. South Africa
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
        3. Rest of Middle East & Africa
          1. By Application (Value)
            1. Aerospace
            2. Industrial Gas Turbine
            3. Automotive
            4. Medical
            5. Paper & Printing
            6. Oil & Gas
            7. Steel
            8. Others
  12. Competitive Analysis
    1. Business Strategies Adopted by Leading Players
    2. Global Thermal Spray Coatings Market Revenue Share/Ranking Analysis, By Key Manufacturer
  13. Company Profiles
    1. Praxair S.T. Technology, Inc. (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    2. Bodycote (UK)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    3. Oerlikon Metco (Switzerland)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    4. Surface Technology UK (UK)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    5. H.C. Starck GmbH (Germany)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    6. F.W. Gartner Thermal Spraying (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    7. Höganäs AB (Sweden)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    8. Metallisation Limited (UK)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    9. Flame Spray SpA (Italy)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    10. BryCoat Inc. (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    11. Carpenter Technology Corporation (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    12. A&A Thermal Spray Coatings (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    13. ASB Industries, Inc. (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    14. Polymet Corporation (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    15. TST Coatings Inc. (U.S.)
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
    16. Other Key Players
      1. Overview
      2. Description
      3. Material  Portfolio
      4. Financials (As per Availability)
      5. Recent Developments
  14. Appendix
Read Less

Figure 1: Global Thermal Spray Coatings Market Revenue (USD Mn) Breakdown by Material, 2019 & 2027

Figure 2: Global Thermal Spray Coatings Market Revenue (USD Mn) Breakdown by Technology, 2019 & 2027

Figure 3: Global Thermal Spray Coatings Market Revenue (USD Mn) Breakdown by Application, 2019 & 2027

Figure 4: Global Thermal Spray Coatings Market Revenue (USD Mn) Breakdown by Region, 2019 & 2027

Figure 5: Global Thermal Spray Coatings Market Share (%) by Material, 2019 & 2027

Figure 6: Global Thermal Spray Coatings Market Share (%) by Technology, 2019 & 2027

Figure 7: Global Thermal Spray Coatings Market Share (%) by Application, 2019 & 2027

Figure 8: Global Thermal Spray Coatings Market Share (%) by Region, 2019 & 2027

Figure 9: North America Thermal Spray Coatings Market Value (USD Mn) by Material, 2019 & 2027

Figure 10: North America Thermal Spray Coatings Market Value Share (%) by Material, 2019

Figure 11: North America Thermal Spray Coatings Market Value (USD Mn) by Technology, 2019 & 2027

Figure 12: North America Thermal Spray Coatings Market Value Share (%) by Technology, 2019

Figure 13: North America Thermal Spray Coatings Market Value (USD Mn) by Application, 2019 & 2027

Figure 14: North America Thermal Spray Coatings Market Value Share (%) by Application, 2019

Figure 15: North America Thermal Spray Coatings Market Value (USD Mn) by Country, 2019 & 2027

Figure 16: North America Thermal Spray Coatings Market Value Share (%) by Country, 2019

Figure 17: Europe Thermal Spray Coatings Market Value (USD Mn) by Material, 2019 & 2027

Figure 18: Europe Thermal Spray Coatings Market Value Share (%) by Material, 2019

Figure 19: Europe Thermal Spray Coatings Market Value (USD Mn) by Technology, 2019 & 2027

Figure 20: Europe Thermal Spray Coatings Market Value Share (%) by Technology, 2019

Figure 21: Europe Thermal Spray Coatings Market Value (USD Mn) by Application, 2019 & 2027

Figure 22: Europe Thermal Spray Coatings Market Value Share (%) by Application, 2019

Figure 23: Europe Thermal Spray Coatings Market Value (USD Mn) by Country, 2019 & 2027

Figure 24: Europe Thermal Spray Coatings Market Value Share (%) by Country, 2019

Figure 25: Asia Pacific Thermal Spray Coatings Market Value (USD Mn) by Material, 2019 & 2027

Figure 26: Asia Pacific Thermal Spray Coatings Market Value Share (%) by Material, 2019

Figure 27: Asia Pacific Thermal Spray Coatings Market Value (USD Mn) by Technology, 2019 & 2027

Figure 28: Asia Pacific Thermal Spray Coatings Market Value Share (%) by Technology, 2019

Figure 29: Asia Pacific Thermal Spray Coatings Market Value (USD Mn) by Application, 2019 & 2027

Figure 30: Asia Pacific Thermal Spray Coatings Market Value Share (%) by Application, 2019

Figure 31: Asia Pacific Thermal Spray Coatings Market Value (USD Mn) by Country, 2019 & 2027

Figure 32: Asia Pacific Thermal Spray Coatings Market Value Share (%) by Country, 2019

Figure 33: Latin America Thermal Spray Coatings Market Value (USD Mn) by Material, 2019 & 2027

Figure 34: Latin America Thermal Spray Coatings Market Value Share (%) by Material, 2019

Figure 35: Latin America Thermal Spray Coatings Market Value (USD Mn) by Technology, 2019 & 2027

Figure 36: Latin America Thermal Spray Coatings Market Value Share (%) by Technology, 2019

Figure 37: Latin America Thermal Spray Coatings Market Value (USD Mn) by Application, 2019 & 2027

Figure 38: Latin America Thermal Spray Coatings Market Value Share (%) by Application, 2019

Figure 39: Latin America Thermal Spray Coatings Market Value (USD Mn) by Country, 2019 & 2027

Figure 40: Latin America Thermal Spray Coatings Market Value Share (%) by Country, 2019

Figure 41: Middle East & Africa Thermal Spray Coatings Market Value (USD Mn) by Material, 2019 & 2027

Figure 42: Middle East & Africa Thermal Spray Coatings Market Value Share (%) by Material, 2019

Figure 43: Middle East & Africa Thermal Spray Coatings Market Value (USD Mn) by Technology, 2019 & 2027

Figure 44: Middle East & Africa Thermal Spray Coatings Market Value Share (%) by Technology, 2019

Figure 45: Middle East & Africa Thermal Spray Coatings Market Value (USD Mn) by Application, 2019 & 2027

Figure 46: Middle East & Africa Thermal Spray Coatings Market Value Share (%) by Application, 2019

Figure 47: Middle East & Africa Thermal Spray Coatings Market Value (USD Mn) by Country, 2019 & 2027

Figure 48: Middle East & Africa Thermal Spray Coatings Market Value Share (%) by Country, 2019

Figure 49: Global Thermal Spray Coatings Market Revenue (%) Share Analysis by Key Players, 2019

Table 1: Global Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Material, 2016–2027

Table 2: Global Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Technology, 2016–2027

Table 3: Global Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Application, 2016–2027

Table 4: Global Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Region, 2016–2027

Table 5: North America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, 2016–2027

Table 6: North America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Material, 2016–2027

Table 7: North America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Technology, 2016–2027

Table 8: North America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Application, 2016–2027

Table 9: North America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Country, 2016–2027

Table 10: Europe Thermal Spray Coatings Market Revenue (USD Mn) Forecast, 2016–2027

Table 11: Europe Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Material, 2016–2027

Table 12: Europe Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Technology, 2016–2027

Table 13: Europe Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Application, 2016–2027

Table 14: Europe Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Country 2016–2027

Table 15: Asia Pacific Thermal Spray Coatings Market Revenue (USD Mn) Forecast, 2016–2027

Table 16: Asia Pacific Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Material, 2016–2027

Table 17: Asia Pacific Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Technology, 2016–2027

Table 18: Asia Pacific Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Application, 2016–2027

Table 19: Asia Pacific Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Country, 2016–2027

Table 20: Latin America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, 2016–2027

Table 21: Latin America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Material, 2016–2027

Table 22: Latin America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Technology, 2016–2027

Table 23: Latin America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Application, 2016–2027

Table 24: Latin America Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Country, 2016–2027

Table 25: Middle East & Africa Thermal Spray Coatings Market Revenue (USD Mn) Forecast, 2016–2027

Table 26: Middle East & Africa Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Material, 2016–2027

Table 27: Middle East & Africa Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Technology, 2016–2027

Table 28: Middle East & Africa Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Application, 2016–2027

Table 29: Middle East & Africa Thermal Spray Coatings Market Revenue (USD Mn) Forecast, by Country, 2016–2027

Thermal Spray Coatings Market Size, Share and Global Industry Trend Forecast till 2032
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